Video lessons & templates​

On this page you can find useful lessons and excel templates for different types of cost calculations.

Excel solutions for manufacturing

Efficiency in assembly line processes begins with detailed planning. TCE’s Assembly Costing solutions offer a complete solution.

Machine hourly rate

Machine hourly rate template

Understanding the machine hourly rate is crucial for manufacturing companies to maintain accurate cost records for their machinery and equipment. This insight into the cost structure of machinery allows for more precise calculations of manufacturing costs, facilitating the creation of accurate quotations and enhancing competitiveness in securing orders.

Machine capacity
template

By systematically defining operational hours, process availability, and factoring in key considerations, TCE's Process and Capacity Requirements module guides you through the essential steps in determining the required cycle time or output per unit of time for effective and efficient process planning.

Product cost breakdown template

Analyzing the product cost breakdown is essential for manufacturing companies to gain a comprehensive understanding of the expenses associated with producing goods. By breaking down costs into components such as materials, labor, overhead, and other factors, businesses can accurately assess the total cost of manufacturing each product.

Manufacturing costs

Manufacturing cost of universal machine

Understanding the manufacturing cost of a universal machine is crucial for manufacturing companies to maintain accurate cost records for their machinery and equipment. This insight into the cost structure of a universal machine allows for more precise calculations of overall production expenses, facilitating the creation of accurate quotations and enhancing competitiveness in securing orders. By thoroughly analyzing the manufacturing costs, companies can optimize their pricing strategies and improve profitability.

Manufacturing costs

Manufacturing cost of project dedicated machine

Understanding the manufacturing cost of a project-dedicated machine is vital for manufacturing companies to keep precise cost records for their specialized machinery and equipment. This detailed knowledge of the cost structure of a project-specific machine enables more accurate calculations of related expenses, aiding in the creation of precise quotations and enhancing competitiveness in securing project-based orders. By thoroughly analyzing these costs, companies can refine their pricing strategies and boost profitability for specialized projects.

Automated vs manual assembly

Technology cost comparison
manual vs automated assembly line

A technology cost comparison between manual and automated assembly lines is essential for manufacturing companies to make informed decisions about their production processes. This comparison provides insight into the cost structures, efficiencies, and potential savings associated with each method. By evaluating factors such as labor costs, production speed, quality control, and initial investment, companies can determine the most cost-effective and efficient approach for their specific needs. Understanding the trade-offs between manual and automated assembly lines enables manufacturers to optimize their operations, improve productivity, and enhance competitiveness in the market.

Assembly process planning and time study

Assembly process planning and time study are critical components for optimizing manufacturing operations. Assembly process planning involves designing and organizing the steps required to efficiently assemble products, ensuring that each task is performed in the correct sequence and with the necessary resources. Time study, on the other hand, involves systematically analyzing the time required for each task within the assembly process to identify areas for improvement and enhance overall efficiency. By combining these practices, manufacturers can streamline operations, reduce production costs, and improve product quality. This comprehensive approach enables companies to meet production targets, minimize downtime, and remain competitive in the market.

Product cost analisys basics

Product cost analysis basics involve understanding and evaluating the various costs associated with producing a product. This analysis includes direct costs such as raw materials and labor, as well as indirect costs like overhead, equipment depreciation, and utility expenses. By breaking down these components, manufacturers can gain a clear picture of the total cost to produce a product, enabling more accurate pricing strategies and profitability assessments. Thorough product cost analysis helps companies identify cost-saving opportunities, optimize resource allocation, and enhance overall financial performance. Understanding the fundamentals of product cost analysis is essential for maintaining competitiveness and achieving long-term business success.

Case study single component

Case study single component cost

A case study on single component cost provides a detailed examination of the costs associated with producing a specific part or component within a larger product. This analysis focuses on identifying and evaluating all direct and indirect costs, including materials, labor, manufacturing processes, and overhead. By isolating the cost of a single component, companies can gain valuable insights into cost drivers, identify potential inefficiencies, and explore opportunities for cost reduction. Such a case study enables manufacturers to make informed decisions about production methods, pricing strategies, and supply chain management. Understanding the cost structure of individual components is crucial for optimizing overall production costs and improving profitability.

Case study complex white goods project

A case study on a complex white goods project provides an in-depth analysis of the costs, processes, and challenges involved in producing large household appliances, such as refrigerators, washing machines, or dishwashers. This comprehensive examination covers various aspects, including design and development, procurement of materials, manufacturing processes, quality control, logistics, and distribution. By studying a complex white goods project, companies can gain insights into effective project management practices, identify potential areas for cost savings, and understand the impact of different variables on overall production efficiency. This case study enables manufacturers to optimize their operations, improve product quality, and enhance their competitive edge in the market.

How to form a cost breakdown

Forming a cost breakdown involves systematically identifying and categorizing all expenses associated with a project, product, or service. This process includes listing direct costs like materials and labor, identifying indirect costs such as overhead and utilities, and categorizing these costs into fixed and variable types. By accurately allocating these costs to specific products or projects, companies can review and analyze the data to identify major cost drivers and potential savings. The final step is to present this information in a clear, detailed report or chart, aiding in accurate pricing, budgeting, and strategic decision-making.

Cost of a reselling business

Cost of a reselling business

The cost of reselling a business, like in dropshipping, includes expenses such as inventory purchases, platform fees for selling products, marketing and advertising costs, operational expenses like website maintenance and customer service, shipping fees, and legal compliance expenses. Managing these costs effectively is essential for maintaining profitability and scaling operations in the reselling industry.